Apparatus for winding rolls



Feb. 26, 1952 J. B. KOHLER APPARATUS FOR WINDING ROLLS 7 Sheets-Sheet 1 Filed Feb. 26, 1944 Feb. 26, 1952 I KQHLER 2,586,832

APPARATUS FOR WINDING ROLLS In a??? for Feb. 26, 1952 J. B. KOHLER APPARATUS FOR WINDING ROLLS Filed Feb. 26, 1944 7 Sheets-Sheet 3 Feb. 2 6, 1952 KOHLER 2,586,832

APPARATUS FOR WINDING ROLLS Filed Feb. 26, 1944 7 Sheets-Sheet 4 Fly;

Feb. 26, 1952 J KQHLER 2,586,832

APPARATUS FOR WINDING ROLLS Filed Feb. 26, 1944 7 Sheets-Sheet 5 Jztorneya Feb. 26, 1952 J. B. KOHLER APPARATUS FOR WINDING ROLLS 7 Sheets-Sheet '7 Filed Feb. 26, 1944 Patented Feb. 26, 1952 APPARATUS FOR- WINDING ROLLS -John B. Koliler, Chicago, Ill., assignor to The Kohler System Company, Chicago, Ill., a corporation of Illinois Application February 26, 1944, 'SerialNo. 524,032

9 Claims.

.This invention relates to a means for continuously winding rolls of material, and ithas for one object to provide means for changing the winding material from a completed roll .to a fresh roll without interruption in supply orchange of speed or tension in the winding material being wound.

.It has for another object to provide means for continuously .removing a series of completed rolls from the apparatus as they are formed, and for commencing one after the other a series of rolls without interrupting the winding operation.

Another object :is to provide means of the type generally indicated above which may be associated with any one of a wide variety of means for making :or supplying materials which are to 'be .formed into rolls. The invention, however, is not limited to association with any particular type of material-making or material-supplying means, nor. in :fact, is it limited to association with any material-making or supplying means. In the particular form here shown the successive rolls of material are formed upon cores, and it is therefore one object of the invention to provide means suitable ,for carrying a plurality of cores and to provide means for ,removably positioning such cores in the machine and for readily ,re-

moi/ting them from the machine without inter- :rupting any of the winding .or;ro1-ling operations. :Spools, reels, :solid or collapsible shafts, or

through or stub spindles may be "used instead of cores.

Other objects will appear from time to time throughout the specification and claims.

This invention is illustrated more or less diagrammatically in the accompanying drawings,

wherein:

Figure '1 is an end elevation of one formof the device with parts in section and parts broken away;

Figure 2 is a side elevationrshowing the machine of Figure l diagrammatically; parts have been omitted to simplify the showing .of the operation;

Figure 3 is a sectional detail on an enlarged scale, taken at line 3 3 of Figure 1;

Figure 4 is a side elevation with parts omitted and parts broken away, showing the machine of Figure 1 associated with material-supplying means and showing, in particular, the drive for 'thespeed-up belt of Figure 1;

Figure "5 is a sectional View on an enlarged scale, taken at line 5.--5 of Figure l and showing the knife, in particular, just after the web has been severed;

Figure 6 is a view generally similar to Figure 5,

showing the knife in the returned position;

Figure '7 is a plan view of thereel and portions of the reel drive, with parts broken away and parts in section;

Figure 8 is a longitudinal section through the reel drive, taken at line 8--8 of Figure 2;

Figure 9 is a transverse sectional detail of the overrunning clutch, taken at line 9-9 of Figure 8,;

Figure 10 is an enlarged sectional detail of the overrunning clutch shown .in Figure 9;

Figure 11 is a transverse sectional detail taken at line l,l-l l of Figure 8 and showing one of the cams and assooiatedpar-ts;

Figure 12 .is an end elevation of Figure 1-1;

Figure 13 is a section taken at line 'I3--l3 of Figure 11, showing the opposite :side of'the clutch housing shownin Figure 11;;

Figure 14 is a side elevation of the housing 35 andassociated parts;

Figure 15 is a diagrammatic showing of the machine at substantially the completion of one roll, but before the commencement of the next, with the knife in the uncooked position;

Figure 16 is a diagrammatic showing of the parts rotated between and from the-position of Figure 15, and showing the first engagement of the cam 36 with the rocker 18;

Figure 17 is a diagrammatic showing of 'a further advance in the cycle, with the knife now cocked under pressure for cutting and the material nipped between a fresh core 15 and the pressure roller '61 Figure 18 is a diagrammatic showing of the parts just after the cutting has taken place;

Figure 19 is a diagrammatic showing of the parts after the completion of severing and the w thdrawal of the knife, the cam 36 having left the rocker l8; and

Figure 20 is a diagrammatic showing of the parts in the position in which one roll has been fully completed and the second roll is fully commenced.

Like parts are indicated by like characters throughout the specification and the drawings.

The device comprises, generally, means for winding a quantity of material, such as paper, cloth, metal and the like, into successive rolls. In the form shown the rolls are formed on removable cores, and means are provided for successively rolling the material upon one core after another. Means are provided also for joining a new section of material to .a new core and for removing a filled core after the desired quantity of material has been wound upon it.

As shown inFigure 1, the machine is-supported on any suitable-foundation I. Two main, upright supporting members '2, 3 carry a shaft 4, which is journalled in suitable bearings in the members 2 and 3. The shaft 4 is driven by a motor 5 by means of gearing, which may be of any design, but in the form here shown includes a worm 6 on a motor shaft '1 which meshes with a gear t on the shaft 4. The motor is carried on any" suitable support, such, for example, as a part 9 of the member 3. Fixed on the shaft 4 is a pair of arms in and H. In the arms I is adjustably mounted a pair of spindles l2, l2, which are provided with adjusting hand wheels l3, l3, and upon the inner ends of which are seated hearing assemblies l4, M to receive cores |5, |5, upon which the material is rolled or wound.

At the opposite end of the device, to receive the opposite ends of the cores I5, are mounted spindles l6, which are supported in bearing assemblies H in the arm The spindle l6 carries a member l8, adapted to receive the core I5. A key l8 locks the member Hi to the core |5, to prevent relative rotation. Slidably mounted on the spindle shaft I6 is the clutch member IS. The outer end of the spindle shaft I6 rests in a bearing assembly 20, which is positioned in a clutch member 2|, fixed upon a driving shaft 22. The shaft 22 is carried in bearing assemblies 23, 24, which are themselves mounted in the outer end of an arm 25, which is fixed on the shaft 4. It is to be understood that the two spindle mounting, adjusting and driving assemblies are the same, and only one will be described.

The driving shaft 22 has fixed upon it a pulley 26, and at its outer end carries an overrunning clutch assembly 28, on which is mounted a sheave 21. The details of the clutch form no essential part of the present invention, as such clutches are available on the market today. It is sufiicient for the purposes of this invention that an overrunning clutch be provided, so arranged that the shaft 22 can, under certain conditions, rof tate more rapidly in the winding direction than the sheave 27. The sheave 27 engages a belt 29, which is itself engaged in a multiple sheave 30, mounted in suitable bearings 3| to rotate upon the shaft 4.

The sheave 30 is rotated by a belt 32, which is itself driven by a motor 33 through a sheave 34. The motor may be given any suitable mounting, but as here shown in Figure 1, it is mounted upon the support or foundation The clutch members l9 and 2|, which are positioned in pairs, one pair for each of the spindle shafts l5, are sometimes clutched and sometimes declutched. The mechanism for operating these clutches to accomplish clutching and declutching will now be described. It is illustrated primarily in Figures 8, 11, 12, 13 and 14.

Each clutch is mounted in a housing 35, one of which is mounted at each end of the arm 25. Each clutch housing carries a cam portion 36. Positioned in each clutch housing and extendin through the opposite clutch housing is a shaft 3'! or 38. These shafts act as cam follower shafts for the clutches and are carried in the housings 35 and extend across the machine through each such housing. In each housing 35 is mounted a stub shaft 39, and upon each stub shaft 39 is mounted a pair of clutch-operating forks 4U, 40. Seated in each of the arms is a pin 4|, which is slidably engaged in a groove 42 in the clutch member I9, and by movement of the stub shaft 39, the clutch member I9 is caused to slide with respect to the spindle shaft l6 and thereby is moved into and out of clutching position.

At each end of the shaft 31 are arms 43 and Y43', carrying, respectively, rollers 44 and 44,

adapted to be contacted by cams in a manner which will be described below.

correspondingly, upon each rod of the shaft 38 in supporting the pressure member 6|.

are arms 45 and 45', which carry, respectively, rollers 45 and 46, adapted to be contacted by cams, as will be described below. It will be noticed that the shafts 3? and 38 extend substantially from end to end of the arm 25. And as shown, for example in Figure 4, each of the rollers 44 and 45 is generally opposite one of the cams 36, while each of the rollers 44' and 46' is generally spaced away from one of the cams 35. On the shaft 31 is a link 41 on which is pivoted an abutment 48 on which one end of a spring 48 is mounted. A pin or rounded shaft 48" is secured to the abutment 48 and lies within the spring 48'. The other end of the spring 48 is joined to a member 49, which is fixed to the stub shaft 39. Corresponding links are mounted adjacent the opposite housing 35, but they are operated by the shaft 38.

Since the device is intended to operate substantially continuously from a continuous supply of material, means are provided for severing the material after a suitable quantity has been wound upon the cores. These means include a knife blade 50, which may be of any suitable form, but as here shown the knife blade is provided with saw teeth, as shown in Figure l. The invention is not limited to a knife of to any particular type of knife blade, and many different sorts and shapes and arrangements of blades, wires and other cutters may be used. As here shown, the knife is preferably carried by a plurality of curved arms 5|, which are themselves mounted on a shaft 52. This shaft is carried in suitable bearings in supporting members 53 and 54. The knife 50 and the arms 5| serve to direct the severed end of the material about the new core.

Fixed on the shaft 52, as shown in Figure 3, is a latch 55, adapted to engage a locking member 56 which is secured to a lever arm 51 mounted on a shaft 58, which is journaled in the supporting members 53 and 54. 59 is a roller-supporting arm formed integrally with or fixed to the arm 51 and adapted to carry the journals 60 of a pressure roller 6|. A corresponding arm 62 is mounted at the opposite end of the shaft 58 and cooperates A spring 63 is secured, as at 64, to the free end of the arm 51, and at its other end is secured to a base member 65. A stop 66 may be positioned on the member 53 to limit the downward movement of the arm 51 under the influence of the spring 63.

While many different means may be provided for actuating the knife, primarily to move it in the cutting direction, the means shown particularly in Figures 1, 2, 4, 5 and 6 is suitable. This means includes a spring 6! bearing at one end against a link 68, which is pivotally secured to one of the knife arms 5|. The spring is positioned about a rod 69 which is free to slide in a, link 10. The rod is provided with a head II to limit the outward movement of the link 10 with respect to the roll. A lever arm 12 is pivoted to the link 10 and is itself pivoted, as at 13, upon the member 54.

Pivoted to the short end of the lever arm 12 is a link M which is also pivoted to a lever 15. The lever 15 is secured to a shaft 16, which is carried in suitable bearings in the member 54 and in a support 11. At its free end the lever 15 carries a roller 18. A spring 19 is secured at one end to the lever '55 and at the other to a support and tends, when free to do so, to rotate the lever 15 downwardly. The roller 18 is adapted to be contacted by the cams 36, as will be described below. Fixed also on the shaft 52 is a cam 8|, as shown particularly in Figure 4.

While "the machine of this invention may be connected with many different means for supplying material to be wound or rolled, that illustrated diagrammatically in Figure 4 is typical of one such assembly-and is adequate "foran understanding of the invention.

As there shown, a separate or additional foundation or base 82 may be used. Fixed on or supported from the base 82 is a plurality "of roller supports. As shown, there are supports which carry a shaft 84, upon which a roll 8511s :mounted. Also mounted on the shaft 84 is a pulley 83; A second supporting means 81 :carries a shaft .88, upon which a roll 89 is mounted and upon which a pulley 90 is also mounted. The rolls 8.5 and 89 are typical of the end dryer drums of a paper. processing machine. A third supporting means 'BI is carried on the base M and supports a shaft 92 to which is secured a large pulley 03 and a smaller pulley 94. A driving shaft 95 is carriedshaft I'I, which is supported :for rotation in the A second material-guidsupporting members 81.. ing roller I02 is carried on a shaft I03, which .is itself mounted :for rotation upon the members 53 and '54. The material I04 moves in the direction 'of the arrow of Figure 4, passes about the roll -80,

roller I02, and then passes over to the roll which is being formed on one of the cores I5.

The shaft 95 carrying the pulley 91 is drivenv from any suitable source. A belt I05 engages the pulley 9'! and successively the :pulleys 86, 90,;34 and 8.9 and thus drives directly the rolls 05 and 86. Another belt I06 engages the pulley 83 and the pulley I01, which is mounted on a shaft I08 carried by supports I09. An additional pulley .I I0 :is also mounted on the shaft I08 and engages a speed-up belt III. The speed-up belt passes at its opposite end about a pulley -I I2 which is mounted on a shaft I I 3. Thefishaft I13 is carried on a lever arm H4 which is pivoted on any suit- ;able'base, as at I I5. At its free end the lever-arm I14 has adjustably mounted upon it a weight I I6. The effect of the weight and the lever arm is to keep the belt. taut. Many different ways of adiusting the tension may be used, and the simple one shown, which includes the lever arm and the notch I-II in the lever arm, is .onesuitable means for tensioning the belt. The effect of the belt I06 the roll'85, the guide roller I 00 and the .final guide and the proportions of the pulleys svhichdriveit.

and of the pulley 26 which is driven by it atitho time of roll changaresults in giving to the empty core I5 2. surface speed about greater than the speed of the material I04 as it moves to the winding or changing assembly.

Shown primarily in Figure .4 is a cam .IiIi which is carried on a support .I I9. The cam is adapted to contact the rollers 44 and 45' to operate the clutch mechanism in the manner which will be described below.

12%) is alswitch having a switch arm I-ZI carrying a roller I22 adapted to be contacted by the cam 36. The switch controls the operation of the motor The switch has for one purpose to stop rotation of the arms i0 and ii when the roll change is completed and it is necessary to remove-a completed roll from them and to insert ally .reccmmenced after a filled roll has been removed and a new core been put in position. In-

"the "mot-er 5, which automatically completes the stead ofa manually controlled to the new core switch, automatic means might be used for operating the switch in the circuit of the motor '5. If automatic means are used, they may be of any nature.

Two such automatic means are .a lineal footage counter or a rider roll, responsive to the size of winding roll, and of course other automatic means are obvious.

Many different means may be provided for causing a new strip or section of material to be joined to a new core when a new roll is to be commenced. One such means includes an apparatus for applying an adhesive to that portionof the web or material which is to be joined Such an apparatus is shown diagrammatically in Figures 1 and 3. As shown in Figure 3, a new core I5 is in place and the material I04 is about to be severed by the knife 50. The knife, in severing the web, movesfrom the full line position of Figure 3 to the dotted line position and in so doing severs the web or ma terial. At the same time it operates an adhesive spraying means. That illustrated in Figures 1 and 3 is merely a diagrammatic showing of one possible form. As shown, this includes an adhesive tank or container I23 which includes a plunger i 24 which extends outside of the housing of the member I Hand is actuated by a bell crank lever I25 pivoted at I25 on a support I21. The opposite end of the bellcrank lever is pivoted to a link I28 which is itself pivoted, as at i29, to one of the knife arms 5!. A conduit I30 leads from the container 123 to a nozzle I'3I through which adhesive is sprayed, as at I32, as shown in Figures 1 and 3, upon the lower side of the web section which is about to be joined to the core I5.

Manual means have been described for comp'leting the circuit of the motor 5 so as to start rotation of the core assembly. Similarly, manual means ma be provided for clutching or declu'tching the individual drives of the individual cores. One such means, as shown in Figures 4, 11, it. and 13, comprises handle-like members 39 formed with or attached to the members 49,

one of which is fastened to each of the stub shafts '39.

The speed at which the Web I04 is fed to the winding assembly is generally constant, and ordinarily the web will be fed to the machine shown herewith from a source of manufacture or a source of supply at a constant speed. The inventionrhowever, is not limited to any particu- "i'ai' means for feeding the web to the mechanism shown herewith.

.A switch housing 533 shown in Figures 1 s, encloses a switch. An arm 53 i is connected to the switch and may carry a roller 135. This roller is contacted by the cams 36 at a suitable point in the cycle of the devicenamely, when the cutting of the web or material HM tal res place. When the switch 33 is actuated. the motor 5 is stopped for approximately ten seconds The switch I33 operates a time relay which is not shown in the controlling circuit of circuit and cuts in the motor 5 again after a predetermined interval, which may be approximately eight or ten seconds. This is a sufficient time for the paper to get started on the new core 15, and for the winding motor '33 to accelerate from the revolutionary speed of the large roll to the revolutionary speed of the fresh core.

Although I have shown an operative form of my invention, it will be recognized that many changes in the form. shape and arrangement of parts can be made without departing from the spirit of the invention, and my showing is therefore to be taken as, in a sense, diagrammatic.

In particular, although the machine shown herewith provides only two roll or two core positions, it might obviously, without invention, be rearranged to provide a greater number of roll or core positions.

Some of the parts used in the mechanism are readily available on the market today, and their structural details and manner of operation are well-known. For that reason they are neither shown nor described in full detail herewith. Among such features is the winding motor 33. This motor may be associated with or form a part of a drive of such nature that it causes the winding of the material under uniform or controllable tension, regardless of changes in the roll diameter. Among such devices now available on the market are the Reliance Electric Rewind Drive, the Oilgear Hydraulic Winder Drive, and a slip belt or slip clutch drive connected to the machine drive. All of these drives are wellknown in the art and fully understood by those experienced in the needs for and uses of such uniform tension driving or winding devices.

Similarly, the overrunning clutches are of standard designs and many different sorts of overrunning clutches could be readily substituted for those shown, which are shown only sufficiently to indicate their general construction. The nature of the overrunning clutches is such that the sheave 21 will drive the shaft 22 in the direction necessary to wind the web material upon the core [5, but when the shaft 22 is driven at a greater rate of speed than the sheave 21, as, for example, by the speed-up belt HI acting on the pulley 26, as described below, the shaft 22 will, in effect, free-wheel with respect to the sheave 21. The actual construction of such overrunning clutches is immaterial to the invention, and a number of clutches, all of them suitable in this connection, are available on the market.

Although means are provided for applying adhesive to the web or material as it is first wound upon the new core, it is to be understood that other means may be used for causing the material to be directed about a new core, and the invention is not limited to the use of adhesive nor to the use of any particular adhesive-applying means. In this connection, it is also to be noticed that with certain classes of webs or materials a core is not necessary, and the invention is, therefore, not limited to the use of a core, although for many classes of webs or materials a, core is a convenient means for initiating the formation of a roll and for handling the roll after it has been completed.

The limit switch I33 may be of many different arrangements and details, none of which is illustrated in detail, because the invention is not limited to a particular switch or switch circuit. Such a. switch is provided for the purpose of stopping the reel after the material has been changed to a new core, and whatever its nature, it preferably includes a time delay circuit-for the rotation motor 5, which allows a sufficient period to permit acceleration of the motor 33 to the higher speed necessary for winding on the small core, instead of that suitable for rotating the large completed or nearly completed roll.

Figures to 20, inclusive, have been arranged on a separate sheet in order to illustrate simply and diagrammatically the general cycle of operations, and they show the position of the reel arms at six successive positions throughout the cycle. They show also the position of the cams 36 and the knife and the knife spring, together with the linkage which controls the compression of the spring and the movement and setting of .the knife in the successive positions which it and its associated parts assume in the completion of a roll and the severing of the material which has been wound upon the roll and the starting of a new roll.

The machine of this invention is illustrated herewith as arranged to form rolls of relatively .thin, flat and extended material, such, for example, as paper, fabric, foil or other forms of metal or any other material. For some purposes the material shown in the drawings as being wound by the machine is called web. However where the expression web occurs in the speci-- fication and claims, it is not to be limited to a flat, thin, widely extended material. Since the machine may'be used for forming rolls of web, however formed, and of whatever material, and since it may also be used for forming rolls of wire, thread, rods, thin tubes and the like of any material, the expression web is to be understood as used herewith as applying to any or all of such materials and is not to be understood as a limiting word having the exclusive meaning of a flat, thin, wide mass of material. The material which is wound may have any form or shape.

In the conception of the machine, as shown and described herein, use is made of a primary winding drive which is selectively connected to I the successive roll-forming positions, as successive rolls are formed, and an auxiliary drive which comes to play during the transitional state of changing the web or other material from one winding position to another. The main drive is disconnected from the full roll position, at

which two principal driving means of identical construction are used, one connected to each rollforming position. Thus, one can come into play prior to the time of change, upon the completion of one roll, to accelerate the fresh core or roll support to speed and can continue to act on this core of the fresh roll through the full cycle of winding this new roll. The other drive, being directly connected to the filled roll position or support, is stopped at the time of change. Its operation in thenext cycle is the same as the other drive, as the two drives reverse their functions in each successive cycle. These drives might consist of motors mounted on the reel arms and directly connected to the spindle shafts or roll supports and would eliminate all clutches.

A further alternate construction of the machine comprises a two high reel stand which carries spindle shafts or other roll supports on brackets so that they are removable and includes two winding drives, one connected to each roll-forming position, as stated in the foregoing paragraph.

Theweb or material is led to the machine from the web against. the empty spindle or roll support and, when the members engage, will go through thecycle. substantially as described in connection with the machine shown in the drawings. Two adhesive-supplying mechanisms would also be present. The adhesive-supplying means and the two pressure. roll and knife assemblies would be used alternately. The adhesive means maybe timed to operate to glue the end of a. completed roll in place.

The use and operation of this invention are as follows:

For purposes of illustration, it is assumed that I material of suitable length is being supplied from the. direction of the arrow shown in Figure 4. It is also assumed that a core 15 is in position between the arms l and H. The material is attached to that. core, and the clutch controlling the drive to that core is clutched manually, or otherwise, so that the care is rotated, and this rotation continues until the roll has received approximately the desired total quantity of material. The motor 33 serves, during this portion of the cycle of. operations, to rotate the core which is being filled. When it is desired to terminate the filling'of one core--that is to say, the formation of a given roll of material-the motor is started by any means and the core assembly, including the arms N, H and associated parts, ro-

. tates in the direction of the arrow shown in Figa ure 4'.

fhe assembly then rotates until the roller 46 I contacts the cam H8 and engages the clutch for a new empty core which has been previously put in position between the spindles l2 and 56. This commences the rotation of the empty core or spool.

The rotation of the total. assembly continues. As this rotation of the total assembly continues in the counter-clockwise direction, the left-hand cam 36 contacts the roller 18 and forces the linkage which controls the spring 61 generally to the position shown in Figure 2, and places that spring under compression. The latch member 58 still holds the knife in compression in the full line position of Figure 3. As this action is taking place, the pulley 2-5 is brought into contact with the speeder belt or speed-up belt I l I, and at thispoint' it: tends to drive the empty core slightly above the speed of the web or other material which is being supplied to the almost completed roll and is about to be transferred to the new or empty core or other roll support for the formation. of'a new roll.

As: therotation: of the total assembly continues, the empty core, engages the moving web IM, and moves that web; material into contact with the pressure roller 6!, and as this movement further continues, the roller 6| is moved from the full line position of Figure 3 to the dotted line position of that figure, and thus unlatches the member 55 which controls the cutting movement of the knife. The knife is then forced by the spring 61 from the full line position of Figure. 3 to the dotted line position of that figure, thus severing the web I04 at a point beyond the empty core l5- and beyond the pressure roller 6 l.

The system is so designed that slip may occur between the pulley 26 and the belt H I, when the new core. I5 is restrained from turning; at. full speed by the. commencementof winding of the web I'M. about the core 15., Atthis portion of the:

cycleiof operations the. overrunning clutch on; the

spindleishaft. 22: of. the empty core comes into play and the core is. rotated by thespeed-upbelt l l I more rapidly than. would have been the case had its rotation been. accomplished. by its. normaldriving means alone through the clutch. assembly on its spindle shaft IS. The speed-up. belt. continues in action until the motion. of the assembly is resumed and carries the core out of contact with the pressure roll and the pulley 26 out of contact with the speed-up belt. This is after the winding motor has picked up. the. load through the overrunning clutch. Thus. both drives are active together for a. short period. The resumpticn of rotation of the total. assembly is initiated by the relay mechanism actuated by the switch i3is, which closes the. circuit. of the motor 5.

One reason why the speed-up belt is necessary may be explained. as follows: It. comes into operation before the web. has: been severed after the completion of a roll, bringing the new core to web speed or slightly above. As soon as the load upon the motor 33 which was driving. the completed roll has been removed by the severing of the web I04, the motor will accelerate automatically until such time as its speed at-the output pointof the. sheave 27 is in synchronism with the speed of the new core l5, whereupon it automatically picks. up the winding load through the. overrunning clutch.

' During the time that; the new portion of the. web,

is being positioned about the; new core, it is be ing wound about the core. by the belt Ill, acting. on the pulley 26.

At this time the web is pinched. between the empty core and the pressure roller 6t and since. the empty core is rotating, being driven by the. belt HI and the pulley 26,. the web continues to be drawn from the source of supply, under tension even though. it has been severed from the portion of material mounted on the. completed roll. At the same time that. the cutting: operation takes place, the adhesive-supplying means is ac.- tuated and a. jet of adhesive, as shown in Figures. 1 and 3, is discharged against the under surface of the entering portion of the webthat is to say, against that portion of the web which is to be engaged with the empty core l5. The invention. is not limited to the use of. an adhesive, and other means for directing the severed end of the material about and for. starting the winding of the material upon. the, new roll support are contem. plated and could. be used without departing: from. the spirit of this invention.. As the knife moves, the. shaft 52 which carries the knife arms 5! also actuates the cam B I secured to it and contacts the. roller :24 to declutch the driving means for the completed roll of web.

After the operation. described just. above and. before the new core [5 has moved away from the pressure roller Bl, one of the cams 3% comes in. contact with the roller I35 to actuate the switch I33 which temporarily stops the motor 5 and therefore temporarilystops rotation of the total assembly. But during this time the new corecontinues to be. rotated because its driving clutch remains clutched, and. it is driven by the belt H i driving the. pulley 26. As the rotation of the total core assembly has brought the new core toward the position at which the knife is ac tuated to cut theweb, the pulley 26 has come into contact with the speed-up belt Ill, and it is therefore being driven by that belt at this time.

Any of the winding, systemswhich may be used with the motor 33 have one common characteristicnamely, that when the load is removed, the drive acceleratesvery rapidly to its full speed. Since. the drive. of the. motor 33, tothe completed roll is: disconnected by the action of the cam attached to the cutting knife, which cam acts upon the clutch throwout lever, the motor 33 will immediately accelerate. Before this time the clutch which operates the drive for the new core has been engaged, and the respective sheave 2? which is, of course, connected to the winding motor 33, is being driven at its proportional speed, is running slower than the shaft 22. Therefore the overrunning clutch in the drive for the new core is free-wheeling. Therefore, as the motor 33 accelerates, the sheave 21 from which the new core is driven increases in speed until it attains synchronism with its shaft 22, at which time it picks up the load of winding the web I04 upon the new core I5. From this time until the rotation of the total assembly takes the pulley 28 out of engagement with the belt III, both the main and the auxiliary or speed-up drives are acting upon the new core. The time delay element is so set that the time of this action, during which both drives are acting upon the new core, is slightly longer than the time required for the winder drive-that is to say, for the motor 33to accelerate to full speed.

. As soon as the cam 36 leaves the roller 18, the spring I9 is free to move the lever 15 counterclockwise and to withdraw the knife and its associated linkage to the full line position of Figure 3. Further rotation of the total assembly carries the new core I out of engagement with the pressure roller BI. When that point is reached, the spring 63 is then free to restore the pressure roller assembly to the full line position of Figure 3, and at the same time it moves the latch 56 into engagement with the latch 55 and thus the knife and the adhesive-supplying assemblies are held in a stationary position until they are reactuated for the next roll change. The continuing rotation of the total assembly carries the pulley 26 out of engagement with speed-up belt I I I.

After the knife has been reset, the rotation of the total assembly continues until the parts are restored approximately to the position of Figure 4, at which time one of the cams 36 contacts the switch I22, breaking the circuit to the motor 5 and stopping rotation of the total assembly. During this time, after the total assembly has stopped, the motor 33 continues to rotate that new core and to draw the web onto the core for the formation of a new roll of web. A certain time is required to complete this roll, and during that time the previously completed roll is removed and a new or empty core is put in place. The removal of the roll is accomplished by rotating the spindle I2 by means of the handle I3. The threads on the spindle I2 are effective to back off the spindle to permit the core and the roll which it carries to be removed. When it has been removed a new or empty core is put in place and the spindle I2 is returned to the engaging position by rotation of the handle I3.

As soon as the new core has been sufficiently filled-that is to say, as soon as a new roll of web of sufiicient size has been accumulated on the new core-the circuit of the motor 5 is completed by the operation of a switch, not shown, and the cycle of operations above described is repeated. Any switch means may be used for this purpose-manual or automatic-and the invention is not limited to the used of any particular switch or circuit-completing means in this con nection.

This cycle may be repeated indefinitely so long as the machine which supplies material to be wound continues to operate. If the handles 39 are furnished, the motion of any individual drive for any individual core may be manually started or stopped. One reason for such manual stopping is upon the occurrence of a break or to make a repair or to make an inspection. Obviously, of course, the arms 43, 43, 45 and 45 can be used as handles for clutching or declutching a core drive.

Manual engagement of the clutches, prior to the initiation of the roll change cycle, may be used instead of the cam II8.

As above mentioned, some materials can be wound without any cores, and some will require cores, and a variety of supports. The invention is not limited, therefore, to any particular roll centering or carrying means, and such expressions as means for carrying rolls are to be understood as meaning any means, members or devices upon which rolls are carried, held or supported during formation.

Typical of terms which may be applied to means for carrying or supporting the rolls of material during formation are the following: spindle, shaft," core of any material, spool, mandrel, or reel. The particular expression used in the specification and claims is to be read as applying to any such members or to all of them.

I claim:

1. In combination in a winding device, means defining a frame, means in said frame for carrying a plurality of rolls of web material during formation, and selective means for driving said rolls during their formation, a knife for severing said web, and adhesive-applying means, means for operating said adhesive-applying means substantially coincidentally with movement of said knife, said adhesive-applying means being adapted to apply adhesive to said web upon the commencement of a new roll, and auxiliary means for driving a roll during the early state of its formation.

2. In combination in a winding device, means defining a rotatable frame, means in said frame for supporting a plurality of rolls of web material during formation, and selective means for rotating said rolls during their formation, means for rotating said frame bodily, a knife for severing said web, and adhesive-applying means, means for operating said adhesive-applying means substantially coincidentally with movement of said knife, said adhesive-applying means being adapted to apply adhesive to said web upon the commencement of a new roll, and auxiliary means for rotating a roll during the early state of its formation, said means comprising a driving member and a part mounted to rotate with said roll, said part contacting said driving member during the initial stages of the formation of a roll, and adjustable means for applying tension to said driving member.

3. In combination in a web roll-forming means, a main shaft, a plurality of roll-carrying arms fixed to said shaft, means for removably carrying rolls on said arms, clutch-operating means mounted for movement with said arms, means for driving said rolls, a plurality of pulleys, one for each of said rolls, a clutch between each roll and its pulley, means for rotating the said main shaft, and controlling means for said main shaft rotating means, adapted automatically to stop the rotation of said main shaft at a predetermined point, a knife adapted to sever the web upon the substantial completion of a roll, and means re-' sponsive to rotation of said shaft for actuating said knife to cause the same to sever said web upon the substantial completion of a roll, and auxiliary means for driving a roll during its initial stage of formation, said means including a belt, and adjustable means for applying tension to said belt, said pulleys being adapted to contact said belt for a limited period during the cycle of operation.

4. In combination in a winding device, a plurality of means for carrying rolls, said means comprising cores or spindles, means for supporting said rolls and their carriers comprising a rotatable frame, and means for supporting said frame, means for selectively driving said rolls for the purpose of winding material thereon, means for rotating said frame and bringing the material to be wound into selective contact with said roll-carrying means, means for severing the winding material between said point of contact and a substantially completed roll, means for removably holding the roll carrier in said frame, and auxiliary means for driving an empty roll carrier at a speed greater than its later speed during the period in which the winding action is being changed from a roll carrier of a completed roll to the roll carrier of a new roll.

5. In combination in a winding device, a plurality of means for carrying rolls, means for selectively driving said rolls for the purpose of winding material thereon, said driving means including means for disengaging the drive from any of said rolls and means for engaging such drives to any of said rolls, means for bringing the material to be Wound into selective contact with said roll-carrying means, means for severing the winding material between said point of contact and a substantially completed roll, means for pressing said material against said roll carrier before severing, and means for causing the severed material to be directed around an empty roll carrier with which it is in contact, and auxiliary means for driving said empty roll carrier during the period in which the winding action is being changed from the roll carrier of a completed roll to said empty roll carrier.

6. In combination in a winding device, a plurality of means for carrying rolls, means for selectively driving said rolls for the purpose of winding material thereon, said driving means including means for disengaging the drive from any of said rolls and means for engaging such drives to any of said rolls, means for bringing the material to be wound into selective contact with said roll-carrying means, means for severing the winding material between said point of contact and a substantially completed roll, means for pressing said material against said roll carrier before severing, and means for causing the severed material to be directed around the empty roll carrier upon which it is to be formed, and auxiliary means for driving said empty roll carrier during the period in which the winding action is being changed from a roll carrier of a completed roll to said empty roll carrier.

7. In combination in a winding device, a plurality of means for carrying rolls, means for selectively driving said rolls for the purpose of winding material thereon, said driving'means including means for disengaging the drive from any of said rolls and means for engaging such drives to any of said rolls, means for bringing the material to be wound into selective contact with said roll-carrying means, means for severing the winding material between said point of contact and a substantially completed roll, means for pressing said material against said roll carrier before and after severing, means for removably holding the roll carrier in place, and auxiliary means for driving the empty roll carrier during the period in which the winding action is being changed from a roll carrier of a completed roll to the roll carrier of a new roll.

8. In combination in a winding device, a plurality of means for carrying rolls, means for selectively driving said rolls for the purpose of winding material thereon, said driving means including means for disengaging the drive from any of said rolls and means for engaging such drives to any of said rolls, means for bringing the material to be wound into selective contact with said roll-carrier means, and means for pressing said material upon said roll carrier before and after severing, means for severing the winding material between said point of contact and a substantially completed roll, and means for causing the severed material to be directed around the empty roll carrier with which it is in contact, means for removably holding the roll carrier in place, and auxiliary means for driving the empty roll carrier during the period in which the winding action is being changed from a roll carrier of a completed roll to the roll carrier of a new roll.

9. In combination in a Winding machine, a movable assembly and means for moving it, a plurality of roll supports mounted in said assembly, and means for selectively driving said roll supports, means for supplying material to be wound upon said supports, means for selectively bringing said material into contact with a support, means for severing said material, and means for directing the severed end of said material about a support, an additional drive for said supports, said drive becoming effective upon said supports generally just before the material is severed, and means for exerting pressure upon said material against said support before severing and during the initial stage of the formation of a roll.

JOHN B. KOHLER.

REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS Number Name Date 411,608 Pope Sept. 24, 1889 542,034 Simpson July 2, 1895 601,495 Cornell et a1. Mar. 29, 1898 1,154,301 Fogarty Sept. 21, 1915 1,194,248 Smith Aug. 8, 1916 1,248,542 Pope Dec. 4, 1917 1,328,431 Hudson Jan. 20, 1920 1,882,012 Hires Oct. 11, 1932 1,894,281 Parsons Jan. 17, 1933 1,976,641 Vernon et a1 Oct. 9, 1934 1,979,334 Lyth Nov. 6, 1934 2,020,118 Kellett et al Nov. 5, 1935 2,029,446 Schueler Feb. 4, 1936 2,030,684 Coleman Feb. 11, 1936 2,142,777 Berry Jan. 3, 1939 2,332,371 Corbin et al Oct. 19, 1943 2,357,976 Roesen Sept. 12, 1944 2,385,691 Corbin et a1 Sept. 25, 1945 2,385,692 Corbin et a1 Sept. 25, 1945 

